High Performance Materials & Advanced Manufacturing Processes

Manufacturing of high-density tungsten parts with complex geometries using E-PBF technology

Freemelt offers advanced manufacturing capabilities for high-density tungsten components using its proprietary Electron Beam Powder Bed Fusion (E-PBF) technology, developed and validated in collaboration with Fusion for Energy (F4E).Tungsten is a key material for extreme environments due to its high melting point, density, and radiation resistance. However, producing dense and reliable tungsten parts, especially with complex geometries, remains a major challenge for conventional manufacturing and most additive technologies.Freemelt’s E-PBF technology overcomes these limitations, enabling high-performance tungsten components with properties not achievable through other manufacturing routes.

Key features and advantages

  • Tungsten parts with density above 99.9%
  • Capability to manufacture both simple and complex geometries
  • High material purity ensured by ultra-high vacuum processing
  • Reduced residual stresses thanks to high-temperature processing
  • Flexibility in powder types, reducing material constraints
  • Proven capability with ITER-relevant components
  • Applications in fusion, medical radiation shielding, X-ray systems, space, and high-temperature environments

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